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Embedded Capacitance Layers in PCBs

Embedded Capacitance Layers in PCBs

The Problem: Decoupling Fails at High Frequencies

Discrete surface-mount capacitors work well for decoupling at moderate frequencies, but above 1 GHz they become ineffective. The culprit is parasitic inductance—the capacitor’s leads, solder joints, and PCB traces all add inductance that dominates at high frequencies, turning your decoupling capacitor into an inductor precisely when you need it most.

For high-speed digital designs, RF circuits, and power-integrity-critical applications, this creates a real problem: how do you provide low-impedance decoupling at frequencies where discrete components fail?

The Solution: Embed Capacitance in the Stackup

By forming capacitance directly within the PCB layer structure, you eliminate the parasitic inductance of discrete components entirely. A thin dielectric layer (typically 12 µm) sandwiched between copper planes creates distributed capacitance across the entire power plane area.

Key benefits:

  • Effective decoupling above 1 GHz where discretes fail
  • Minimal ESR and virtually zero lead inductance
  • Reduced power bus noise and radiated emissions
  • Smaller package size—fewer surface-mount components needed
  • Built-in decoupling that doesn’t consume board space

A complete embedded capacitance stackup can be built below 0.35 mm thick, using three 50 µm prepreg layers, two 12 µm capacitance dielectrics, and 18 µm copper foil.

Dielectric Material Options

DuPont and 3M both offer high-capacitance dielectric laminates designed for this application:

Contact us to discuss which material suits your frequency and capacitance requirements.

Example Stackup: Embedded Capacitance with Blind Vias

Cross-section diagram showing a multilayer PCB stackup with two embedded capacitance layers (12 µm each) connected via blind vias, with copper planes, core, and prepreg layers labelled

Multilayer stackup with embedded capacitance layers accessed through blind vias

This configuration uses blind vias to connect surface components directly to the embedded capacitance planes, minimising the inductance path.

Layer Composition

LayerThickness
Final plating18 µm
Second plating18 µm
Base copper18 µm
Core100 µm
Base copper18 µm
Capacitance layer12 µm
Base copper18 µm
Second plating18 µm
Prepreg100 µm
Second plating18 µm
Base copper18 µm
Capacitance layer12 µm
Base copper18 µm
Core100 µm
Base copper18 µm
Second plating18 µm
Final plating18 µm

Total thickness: 0.44 mm

Example Stackup: Embedded Capacitance Without Blind Vias

Cross-section diagram showing a simpler multilayer PCB stackup with two embedded capacitance layers forming distributed power planes, without blind via connections

Simpler stackup using embedded capacitance as distributed power planes

This approach treats the capacitance layers as distributed power planes rather than point connections. In the example shown:

  • Plane A connects to −12 V
  • Plane C connects to +5 V
  • Plane B is isolated (signal reference or unused)

Layer Composition

LayerThickness
Final plating18 µm
Base copper18 µm
Core100 µm
Base copper18 µm
Capacitance layer12 µm
Base copper18 µm
Prepreg100 µm
Base copper18 µm
Capacitance layer12 µm
Base copper18 µm
Core100 µm
Base copper18 µm
Final plating18 µm

Total thickness: 0.368 mm

When to Consider Embedded Capacitance

This technology makes sense when:

  • Your design operates above 500 MHz and discrete decoupling isn’t cutting it
  • Power integrity analysis shows impedance problems in the GHz range
  • Board space is constrained and you need to reduce component count
  • EMI/EMC compliance is challenging due to power bus noise

Contact us if you’re interested in embedded capacitance—we can help evaluate feasibility and recommend approaches.


Manufacturing Note

Embedded capacitance layer technology requires specialized materials (DuPont Interra, 3M ECM) and fabrication processes that are not universally available. Supplier qualification and material availability can affect lead times and feasibility. We can provide design guidance and help evaluate whether this approach is practical for your application. Contact us early in your design process.